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Makers Guide / Power Supplies

Project Power: Guide to Li-Ion, LiPo & LiFePO4

Various Batteries for Electronics

The heart of any portable electronics project is its power supply. Choosing the wrong battery can lead to burnt-out components, short runtimes, or even safety hazards. In this guide, we break down the three most common rechargeable battery chemistries used by makers today: Li-Ion, LiPo, and LiFePO4.

1. Lithium-Ion (Li-Ion)

The workhorse of the modern world. If you've ever held an 18650 cell, you're familiar with Lithium-Ion technology. They are cylindrical, robust, and offer excellent energy density.

Key Characteristics:

  • Nominal Voltage: 3.6V - 3.7V
  • Max Voltage: 4.2V
  • Common Form Factor: 18650, 21700 Cylindrical Cells
  • Safety: Moderate. Can vent with flame if abused.

Best For: Projects requiring long battery life in a rigid enclosure, such as Bluetooth speakers, flashlights, and power banks.

2. Lithium Polymer (LiPo)

LiPos are the performance kings. They use a polymer electrolyte which allows them to be made in flexible pouch shapes. Their main advantage is their incredible Discharge Rate (C-Rating), allowing them to dump massive amounts of current instantly.

Key Characteristics:

  • Nominal Voltage: 3.7V
  • Max Voltage: 4.2V
  • Common Form Factor: Soft flat pouches
  • Safety: Low. Vulnerable to physical damage and overcharging.

Best For: High-performance applications like Drones, RC Cars, and wearable tech where weight and shape factor are critical.

⚠️ Safety Warning

LiPo batteries are sensitive. Never puncture them, over-discharge them below 3.0V per cell, or leave them charging unattended. Always use a balanced charger.

3. Lithium Iron Phosphate (LiFePO4)

The safest of the bunch. LiFePO4 batteries sacrifice a bit of energy density for extreme durability and safety. They are chemically stable and have a completely different voltage curve.

Key Characteristics:

  • Nominal Voltage: 3.2V
  • Max Voltage: 3.65V
  • Cycle Life: 2000+ cycles (vs ~500 for Li-Ion)
  • Safety: High. Extremely stable and resistant to thermal runaway.

Best For: Solar power storage, remote IoT stations, and projects where safety and longevity are more important than size.

Comparison at a Glance

Chemistry Voltage (Nominal) Cycle Life Cost Safety
Li-Ion 3.7 V 300 - 500 Low Medium
LiPo 3.7 V 300 - 500 Medium Low (Careful!)
LiFePO4 3.2 V 2000+ High High

🚀 Summary & Recommendation

For most beginner projects like a custom GameBoy or sensor node, stick with 18650 Li-Ion cells; they are cheap, easy to find holders for, and reasonably safe. If you are building a drone, you need LiPo. For a solar-powered weather station that needs to run for 5 years? LiFePO4 is your best friend.