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๐Ÿ—๏ธ Stress & Strain Calculator

Analyze material deformation and structural integrity for engineering projects and material selection.

Total load in Newtons
ฯ€rยฒ for round, Lร—W for square
Steel โ‰ˆ 200, Alu โ‰ˆ 70

Understanding Stress and Strain

In mechanical engineering, Stress and Strain are the fundamental concepts used to describe how materials respond to external loads. Whether you are designing a bridge or a 3D-printed bracket, understanding these values is critical to preventing failure.

Stress (ฯƒ) = Force / Area
Strain (ฮต) = ฯƒ / E

Axial Stress (ฯƒ)

Stress represents the internal force distribution within a material. It is measured in Pascals (Pa) or Megapascals (MPa). In axial loading (pulling or pushing), the stress is simply the force divided by the cross-sectional area of the part.

Engineering Strain (ฮต)

Strain is the measure of deformation. It is a dimensionless ratio comparing the change in length to the original length. For small deformations, strain is directly proportional to stress, a relationship known as Hooke's Law.

Stress-Strain Curve Diagram

Figure 1: Typical Stress-Strain Curve showing the Elastic and Plastic regions.

Key Material Properties

  • Elastic Region: The range where the material returns to its original shape after the load is removed.
  • Yield Point: The stress level where the material begins to deform permanently (plastic deformation).
  • Ultimate Tensile Strength (UTS): The maximum stress a material can withstand before failing.
  • Young's Modulus (E): A measure of material stiffness. Higher values (like Steel) indicate stiffer materials that resist deformation.

Comparison Table: Common Materials

Material Young's Modulus (GPa) Yield Strength (MPa)
Steel (A36) 200 250
Aluminum (6061-T6) 70 240
Copper 117 70
PLA (3D Printed) 2.5 - 3.5 40 - 60